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How to Reduce the Failure Rate of Interchange C/Z Purlin Roll Forming Equipment

How to Reduce the Failure Rate of Interchange C/Z Purlin Roll Forming Equipment

Cold rolled steel products have a variety of properties suitable for a wide range of applications. In addition to its high strength, cold rolled steel has high dent resistance and shows useful magnetic properties. It is also ready to accept enamel and paint surface coating. Cold rolled steel plates for manufacturing projects range from commercial products such as home appliances and bathtubs to industrial products, including motors, generators and transformers for cars.


Interchange C/Z purlin forming equipment belongs to cold rolling equipment. At present, its operation is not too complicated, because there is a computer control system. It only needs to input the required size and data into the computer in the actual production process. This kind of control system will complete the production according to the relevant input, which is simple and convenient.


The detection part of interchange C/Z purlin forming equipment includes: pulse encoder to detect the length of interchange C/Z purlin forming equipment, up and down stroke switch of pressing, up and down stroke switch of cutter, up and down operation button of pressing, up and down stroke button of cutter, emergency stop switch, hydraulic start stop switch, etc. Buy purlin machine China from Jinggongmachine.com.


We often receive a lot of after-sales calls, customers may encounter many problems in the production process, which is inevitable. For example:


1. Hydraulic circuit

Quick change C/Z purlin forming equipment such as hydraulic system maintenance should also be checked, check the oil level of the oil tank every week. If the oil level is lower than the oil window, hydraulic oil should be added, which should not exceed 70 ℃. The oil temperature of the system should be between 35 ℃ and 60 ℃. If it is too high, the oil quality and accessories will be damaged. The oil should be changed after the new machine works for 2000 hours, and the oil tank should be cleaned every time.


2. Hydraulic components

Do not use detergent.


  • Clean the hydraulic components (base plate valve, motor pump oil pipe, etc.) every month to prevent dirt from entering the system, and check whether there is deformation at the bending of oil pipe of interchange C/Z purlin forming equipment.

  • The new machine should be replaced in case of any abnormality after one month of use. After two months of use, the connection of all accessories should be tightened. When doing this work, the machine should be shut down and the system has no pressure.


3. Filter

The filter should be replaced or cleaned thoroughly.


  • Check and clean every 3 months when changing oil.

  • The air filter on the oil tank should be replaced once a year.

  • The machine tool has related alarm for poor oil quality and other filter abnormalities.


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